In Line describes both a manufacturing methodology as well as a physical substrate movement. Separate load and unload stations moving product in and out of high vacuum while the process chamber remains under vacuum. This provides for higher utilization of consumables such as cathodes and thermal evaporation sources as well as reduces shield changes and preventative maintenance. Deposition can either be continuous where the substrate travels past the deposition source or static where the substrate is fixed in front of a deposition source before progressing through the system.
Substrate orientation can be vertical or horizontal with deposition from either above or below the substrate. Choice of substrate orientation is influenced by deposition method, substrate size, temperature, and throughput requirements.
Configurable, modular platform for either vertical or horizontal systems, consist of Load Locks, Buffer / Heat Chambers, Transfer Chambers and Process Chambers. The number of each chamber type is based on specific coating requirments and line speed.
Configured typically with Rotatable or Planar cathodes (DC,AC,RF) and plasma pre and post treatments. Single or multiple deposition zones can be configured to create multi-layer coatings by alternating target materials, deposition methodology or vacuum process levels.
Each of the below pre-cut lines are highly configurable based on specific process requirements that balances the cost of capital with production uptime and yield. Each product and application has unique cost and yield drivers and Mustang works with customers to identify each of these critical factors to ensure the highest level of customer value.
Large format coating systems for flat, rigid substrates such as glass, thin film solar, smart window glass and metal sheet coatings in high volume or pilot scale production in the H-Line. Proven design platform globally installed used in coating glass and thin film solar on glass substrates is configured for each customer specific process and annual production capacity.
Large format coating systems for flat, rigid substrates in a vertical orientation minimizes coating debris and contamination ideal for touch screen and TCO coatings in high volume or pilot scale production. Proven design platform globally installed used in coating glass and thin film solar on glass substrates is configured for each customer specific process and annual production capacity.